How to Overlap Corrugated Metal Roofing

Are you looking for ways to make your home more durable and weather-resistant? Corrugated metal roofing is a great option that can provide extra protection from extreme temperatures, rain, snow, and other elements. Plus, it adds a unique flair to your home’s exterior.

How to Overlap Corrugated Metal Roofing

However, when overlapping corrugated metal roofing panels together while installing them on the roof structure of your house or outbuilding, there are certain procedures you must follow in order to ensure their structural integrity and lasting longevity.

In this post on how to overlap corrugated metal roofing, we’ll walk you through the process step-by-step so that your DIY installation project goes smoothly!

Why Do You Need to Overlap Corrugated Metal Roofing Panels?

Before we jump into the steps, let’s first understand why it’s necessary to overlap the panels. Overlapping is crucial in preventing water from seeping through the gaps between the panels and causing damage to your roof or ceiling below. When installed correctly, overlapping allows for proper drainage and helps keep your home watertight.

Materials and Tools You Will Need

  • Corrugated Metal Roofing Panels
  • Roof Screws or Nails
  • Metal-cutting Scissors or Shears
  • Tape Measure
  • Chalk Line or Straight Edge for Marking Cut Lines 
  • Power Drill or Hammer for Fastening Screws or Nails
  • Ladder or Scaffolding (if applicable)

11 Step-by-step Guide on How to Overlap Corrugated Metal Roofing

Step 1: Measure and Cut the First Panel

Measure the length of your roof starting from the bottom edge. Add an extra 2 inches (5 cm) to allow for overlapping. This additional length is called the “lap” and helps prevent water from entering through the gaps between panels.

Use a chalk line or straight edge to mark where you need to cut, then use metal-cutting scissors or shears to make the cut. You can also use a power saw, but be sure to use a blade specifically designed for cutting metal.

Use a Power Saw

Step 2: Install the First Panel

Place the first panel at the bottom edge of your roof, making sure it’s flush with the eaves. If you’re using screws, start by drilling holes where the screws will go, then insert the screws through the pre-drilled holes and secure them with a power drill.

If using nails, simply hammer them in at regular intervals along the panel’s top edge. It’s important to use at least 20 fasteners per panel to ensure proper installation.

Step 3: Measure and Cut the Second Panel

To ensure proper overlap, measure the length of the first panel and add another 2 inches (5 cm). This will be your guide for cutting the second panel. Again, use a chalk line or straight edge to mark the cut lines, and then cut the panel using metal-cutting scissors or shears. It’s important to make sure the second panel is the same length as the first panel so that they overlap correctly.

Step 4: Install the Second Panel

Place the second panel on top of the first one, aligning it with the eaves. Make sure that there is enough overlap for proper drainage but not too much that it causes unnecessary weight on the structure.

Repeat the same installation process as in Step 2, making sure to use enough fasteners for a secure fit. But remember, do not install the second panel too tightly or it may cause warping during temperature changes.

Step 5: Repeat Steps 3 and 4 Until You Reach the Top

Continue measuring, cutting, and installing panels until you reach the top of your roof. Make sure to check that each panel is aligned correctly and overlaps properly with the previous one.

Otherwise, water may seep through and cause damage. It’s also important to leave enough room for expansion and contraction due to temperature changes.

Step 6: Overlap Panels on the Sides

Once you’ve reached the top, it’s time to overlap the panels on the sides. Measure and cut the panels accordingly, leaving an overhang of at least 2 inches (5 cm) on each side for proper drainage.

Cut the Panels Accordingly

But on the gable ends, leave an overhang of at least 6 inches (15 cm) to ensure complete coverage and prevent water from entering through the sides. It’s also important to properly seal the ends of the panels with weather-resistant tape.

Step 7: Install Ridge Caps

To provide extra protection against water leakage at the top of your roof, install ridge caps. These are metal strips that cover the peak of your roof and overlap the panels on either side. Use screws or nails to secure them in place.

You may also need to cut the ridge caps to fit the length of your roof. It’s best to install ridge caps on a sunny day when the metal has expanded, making it easier to fit.

Step 8: Install Flashing

Flashing is used to seal off any gaps between the corrugated metal roofing panels and other structures such as chimneys, vents, or walls. Measure, cut, and install flashing using screws or nails where needed.

This will ensure that your roof is completely watertight. It’s important to use the right type of flashing for your specific roofing material. However, if you’re unsure, consult a professional.

Step  9: Seal the Screws or Nails

To prevent water from seeping through the holes made by screws or nails, use a silicone-based sealant to cover them. Apply a small amount of sealant around each hole and smooth it out with your finger.

Apply a Small Amount of Sealant

You can also use roofing tape as a quick and easy alternative. It’s important to seal any potential entry points for water to ensure a watertight roof.

Step 10: Check for Proper Drainage

Once you’ve completed the installation, check for proper drainage by running water over your roof. Make sure that there are no leaks or areas where the panels are not overlapping sufficiently.

You can also use a garden hose to simulate rainfall. It’s important to address any issues before completing the project. You may need to make adjustments or add more sealant if necessary.

Step 11: Apply a Protective Coating (Optional)

To further extend the lifespan of your corrugated metal roofing, you can apply a protective coating over the panels. This will help prevent rust and corrosion from forming on the metal surface, keeping it in good condition for years to come.

But if you choose to skip this step, make sure to use high-quality and weather-resistant panels. Always follow the manufacturer’s instructions when applying a protective coating.

You Can Apply a Protective Coating

Following these steps how to overlap corrugated metal roofing will ensure that your corrugated metal roofing is properly overlapped and installed, providing you with a strong and durable roof for your home or outbuilding.

Remember to always follow safety precautions when working on a roof and seek professional help if needed. With careful installation and maintenance, your corrugated metal roofing can last up to 50 years or more!

Frequently Asked Questions

Q1: How Much Overlap is Needed for Corrugated Metal Roofing Panels?

A1: It’s recommended to have a minimum overlap of 2 inches (5 cm) when installing corrugated metal roofing panels. You can always overlap more, but too much overlap may add unnecessary weight to the structure and cause warping.

Q2: Can I Install Corrugated Metal Roofing Over an Existing Roof?

A2: It is not recommended to install corrugated metal roofing over an existing roof. The old surface may be uneven or have moisture damage, which can affect the installation and lifespan of the new roofing.

Q3: What is the Average Lifespan of Corrugated Metal Roofing?

A3: With proper installation and maintenance, corrugated metal roofing can last up to 50 years or more. This makes it a cost-effective and durable option for your home or outbuilding. 

Q4: What is the Best Tool for Cutting Corrugated Metal Roofing Panels?

A4: The best tool for cutting corrugated metal roofing panels is a pair of metal-cutting scissors or shears. However, if you have a large project, a power saw with a blade specifically designed for cutting metal can also be used.

Conclusion

Through proper overlapping techniques, you can successfully install your corrugated metal roofing and enjoy the amazing benefits of this system. From its affordability to its ease of installation and overall longevity, this type of roofing is a great choice for any homeowner.

Furthermore, by creating an overlap at each joint you are creating a strong and sturdy structure that will last for years to come. As with any roofing material installation, make sure to consult a certified installer for any further questions or insight on ensuring you have the most successful project outcome. And don’t forget the tried-and-true adage: measure twice, cut once!

A solid corrugated metal roof requires accuracy and skillful craftsmanship in order to provide optimal protection from exterior elements. So what are you waiting for? Get started on how to overlap corrugated metal roofing today to give your home the sheen of a whole new level of sophistication!

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Jennifer Branett

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